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VIPER CABLE MASTIC FR-903

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VIPER CABLEMASTIC FR-903

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INTRODUCTION

The need to protect cables from fire needs no emphasis. The fires at OBRA Thermal Power station, PONG DAM & Kadamparai T.P.S. are constant reminders. 
Electrical cables are usually insulated with Polyvinyle Chloride (PVC), which contribute not only to the rapid spread of fire, but also produce highly poisonous and corrosive gases upon combustion. Dense smoke from cables additionally hinders fire fighting efforts and approach to the area of fire.

CABLEMASTIC FR-903

THE FIREBREAK
THE FUNCTION OF CABLEMASTIC PAINT WHEN APPLIED ON CABLES IS SIMILAR TO THE FUNCTION OF SPEED BREAKERS/ROAD BARRIERS ON THE ROAD WHEREIN, THE VEHICLES MUST NECESSARILY SLOW DOWN AND STOP. A FIREBREAK WITH CABLEMASTIC CAN EFFECTIVELY PREVENT FIRE PROPAGATION FOR AT LEAST 30 MINUTES

PRODUCT FEATURES

Protects cables from damage from internal short circuit fires and keeps them functional for considerable period even when exposed to intense flame impingement

Retards fire and arrests its propagation in both horizontal and vertical direction

After coating the cables remain flexible enough to sustain moderate movement without cracking / peeling off

Cables do not require any special or chemical cleaning prior to application of FR-903

Non-hygroscopic - It is suitable for outdoor use and totally resistant to moisture

After curing, it is mechanically strong to withstand foot traffic without damage

Single pack ready to use brushable mastic paint. Can be sprayed with conventional equipment

One time application. No maintenance required

It is possible to remove individual cable from the coated cable bunch.

The cable coating does not deteriorate due to continuous working at 80 deg C

Does not affect the ampacity of the cables, when coated upto 2.5 mm thickness.

Non Toxic and halogen free

Rodent proof.

Does not contain any flammable solvents.

Can be applied without shut-down on LT/H.T Cables.

PROVEN EFFICACY
“VIPER” CABLEMASTIC FR-903 has proved its efficacy in actually preventing a major fire at Rourkela Steel Plant. This fact has been documented and certified by Rourkela Steel Plant.

COVERAGE
2.8 Kg/sqm for single cables and 3.5Kg/sqm for bunched cables to achieve 1.5-2mm nominal dry coating thickness

CERTIFICATION
“VIPER” CABLEMASTIC FR-903 has been extensively tested and certified for its properties by reputed laboratories including C.B.R.I., Roorkee ,Shriram Institute for Industrial Resaerch, Delhi. and other reputed NABL approved laboratories

Flammability Test as per IEEE: 383 & IS:10810 Part-53 for 6 hours. with 1.5mm dry coating thickness(Dft)

Fire Survival Test as per IEC: 331.with 2.5 mm Dft

Fire Propagation Test SVENSK SS 424 14 75 and IS;10810 Pt 61 Resists ignition and limits the spread of fire with 1.5-2mm Dft

Limiting Oxygen Index : ASTMD 2863:77 -Very High L.O.I.

Current Derating Test: No derating of Cables upto 2.5 mm coating thickness.

Di-electric strength test : Withstands di - electric strength test at 3000V for 5 minutes.

Accelerated Ageing Test : No effect on cable insulation due to adverse weather conditions.

Chemical Resistance Properties : Tested for resistance to large number and type o of industrial chemicals, alcohols, oils acids, alkalies and water.

Gamma radiation Test : Tested for fire survival properties after 212 Mega Rads Radiation Exposure.

AGEING PROPERTIES - 
IMPORTANCE OF RADIATION TEST

The most reliable method of determining the effective life or ageing properties of the product is to subject it to GAMMA RADIATION TEST as per IEEE: 383.It is the most stringent and reliable test, particularly when life expectancy required is more than 40 years

APPLICATION METHOD

VIPER CABLEMATIC FR-903 is ONE TIME application for the life of the cables and is very simple to apply by brush as it is available in brushable consistency
Remove dust and grease. Apply a thin first coat of CABLEMASTIC and allow it to dry for 4/6 hours. Subsequent coats to be applied at 4-6 hours interval. Five or six coats are normally required to achieve nominal dry coating thickness of 2 mm. Allow to hard dry for 72 hours.

APPLICATION AREAS 
The use of CABLEMASTIC FR-903 is recommended based on International specifications and Code of Practices followed world wide by creating compartments by painting of cables to a length of app. 1.5 metres-2 meters (To prevent jumping over of flames) at intervals of appx.5 meters (For long cable runs) or full length depending upon the density of the cables on the following areas.

Cables under control panels.

Near cable joints and around cable crossing App. 1.5 meter on both sides of joints.

Cables affected by coaldust depositions/oil / lubricant spillage.

Cables near battery room and high temp. areas.

APPLICATION METHOD

SYSTEM - Single pack, ready to use.

COLOUR - Grey/off white

ODOUR - Odourless

SURFACE FINESH - Textured Matt

DENSITY - 1200+50 gm/cc

SOLIDS - 67+2% approx

pH VALUE - 7-8

CURING TIME - Touch dry - 4-6 hours Hard dry - 72 hours

FLEXIBILTY - (Bending Radius 6xD) No crack. As per IS:10810(pt 50)

10 IMPACT TEST - Passes test as per IS:10(pt 5 Sec 3)

11 OXYGEN INDEX - More than 35(ASTMD 2863:77)

12. critical temperature - index More than 8500 C

13. WATER RESISTANCE - (400. C, 7 days) No charges were observed

14 ACID RESISTANCE - (5% HCL, 3 days) No effect.

15 ALKALI RESISTANCE - (5%NaOH, 3 days) No effect

16 OIL RESISTANCE - (24 Hrs. at 1000 C) No effect

17 TOXICITY - Non Toxic Lead 0.03% by mass as per IS:101,1964 Halogen gas evolved Max 1.5 mg/gm. of dry coating

18 FLASH POINT - None

19 SMOKE DENSITY RATING - Less than 35% as per ASTMD 2843

20 VARIATION IN CABLE CURRENT RATING - 3% Max. IPSS 1-07-061-94

21 FIRE PROTECTION TEST - Passes test as per SS; 424-1475;IS 10810 Pt 61 and IPSS 1-07-061-94

22 FIRE RESISTANCE TEST - Confirms to IEC:331 for 20 minutes

23 SCORCHING TEST - Passes IPSS 1-07-061-94 standard

24 FLAMMABILITY TEST - Passes IEEE: 383 & IS:10810 Pt 53 for 6 hrs.

25 DI-ELECTRIC STRENGTH TEST - As per IPSS 1-07-061-94

26 ACCELERATED AGING TEST - Passes IPSS 1-07-061-94 standard

27 COVERAGE - 2.8 Kgs./M2 for single and 3.5 Kgs/M2 for bunched cables to achieve 1.5 to 2 mm nominal dry coating thickness.

28 STORAGE TEMPERATURE - 5-450 C

29 SHELF LIFE - Keeping Properties18 months at room temperatures

30 PACKING - 20 Kgs. M. S. Drums, 4 Kgs. on Reqst.

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VIPER CABLE MASTIC FR-903

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VIPER CABLEMASTIC FR-903

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